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What ISO 9001 actually costs a shop your size

Every consultant quote starts with a discovery call. This doesn't. Put your headcount in and get the real ranges — registrar fees, consultant cost, the DIY route, and the three-year total — using published 2026 numbers.

Built by people who run a 20-person fab shop and went through this.

No signup. Nothing emailed. Numbers only.
Your shop

Headcount drives auditor-days under IAF MD 5, which drives most of the registrar bill.

Each additional location adds audit days.

AS9100 audits run longer and registrars charge more for them.

Incumbent-worker training funds typically reimburse about half of consulting and training. They do not cover registrar audit fees.

Year one, consultant route

$—

 

Line itemEstimate
Auditor-days, initial certification
Registrar audit (Stage 1 + Stage 2)
Consultant to build the system
Year one — consultant route
Year one — DIY toolkit route
Same registrar fee. You write the system instead.
Annual surveillance audit (years 2 and 3)
Three-year total — consultant route
Three-year total — DIY route

These are ranges, not a quote. Registrar pricing varies by body and region; consultant rates vary more. Figures come from published 2026 vendor and registrar pricing and from IAF MD 5 audit-day tables. Nobody can give you an exact number without seeing your shop — which is the whole reason everyone else makes you book a call first.

The gap between those two rows is the whole decision.

The registrar fee is fixed. You cannot avoid it, negotiate it away, or write it yourself — a certification body has to audit you, and that bill arrives either way.

Everything else is labor. A consultant charges $500–$1,250 a day to interview your floor, write your procedures, and run a mock audit. A toolkit hands you the documents and you do the interviewing and writing yourself. Same registrar, same standard, same certificate at the end.

What you're actually buying when you hire the consultant is time and the confidence that it's right. That's a real thing to buy. It just isn't a $20,000 thing for every shop — and for a 15-person job shop with one product family, it usually isn't.

Three things nobody tells you until you've paid.

1. The auditor doesn't audit your documents. He audits your records. A binder full of beautiful procedures with no evidence behind them is worse than no binder, because now you've written down promises you can't prove you kept. Every procedure you adopt is a promise. Adopt fewer.

2. Grants don't touch the audit fee. Incumbent-worker training funds reimburse roughly half your consulting and training — genuinely useful — but registrar fees, travel and expenses are excluded. Budget the audit in cash.

3. ISO 9001:2026 publishes around September 2026, with a three-year transition. If you're starting now, start on documents that will survive the revision rather than a system you'll rewrite in eighteen months.

Read the audit field guide →

If the DIY row looks survivable, that's the row we sell.

Eleven editable templates written on a working 20-person fab floor — job traveler, first article, calibration schedule, training matrix, corrective action, management review, and the rest. Not a locked PDF. Not a subscription. You can read page one of each before you pay anything.

And the gap assessment that tells you which of them you actually need is free, with no email required, same as this calculator.

See the templates and prices → Take the free gap assessment →